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Engineering guide

How to select a cooling fan.

Start with heat load and allowable temperature rise, then use the fan curve and enclosure resistance to determine the operating point.

1. Define the thermal requirement

Record the heat dissipated into the air, maximum ambient temperature, allowable component temperatures and available airflow path. Identify filters, guards, heat sinks and vents that restrict flow.

2. Estimate airflow from heat load

For sensible heat carried by air, an initial estimate follows Q = P / (ρ × cp × ΔT), where Q is volumetric flow, P is heat load, ρ is air density and cp is specific heat capacity. Using approximate room-temperature air properties gives:

Airflow (m³/min) ≈ Heat load (W) / [20 × Temperature rise (K)]
Example: 100 W and 15 K give approximately 0.33 m³/min, or 11.8 CFM.

This estimate does not account for every heat path, local hot spot or installation loss. Air density changes with temperature and altitude.

3. Find the installed operating point

A fan’s maximum airflow is normally a free-air rating. Maximum static pressure is a different point on its curve. The installed airflow is determined by the intersection of the fan curve and system resistance curve.

Do not assume a fixed percentage of free-air flow will be delivered in every enclosure. Use measured or estimated system resistance and confirm the result by testing.

4. Check the complete configuration

  • Frame dimensions, thickness, mounting holes and clearance
  • Supply voltage, frequency where applicable and start-up conditions
  • Noise, vibration and installation orientation
  • Operating temperature, bearing and expected duty
  • Connector, wiring, control and monitoring requirements

5. Validate in the equipment

Measure temperatures at the relevant components under the expected worst-case load. Include filter loading and the operating environment in the validation plan. Record the selected model, supply conditions and installation arrangement.

Useful unit conversions

FromTo
1 CFM0.02832 m³/min · 1.699 m³/h
1 m³/min35.31 CFM
1 mmH₂O9.80665 Pa
1 inH₂O249.09 Pa

Engineering overview. Final selection requires model-specific documentation and validation in your application.

DC fan control & protection

Specify the function stack, not only the fan size.

DC brushless fans can manage start-up current, protect themselves during a stall, report health status and match cooling output to the actual thermal load. Select the required functions early so wiring, host logic and performance targets align.

From command to cooling

One fan, an integrated control chain

Power input→Protection→Speed command→Motor drive→Feedback

Available across selected 5 V, 12 V, 24 V and 48 V DC axial fan and blower series. Confirm availability for the final model.

Function selection matrix

Choose functions by system need.

SS

Soft start

Ramps current over about five seconds to reduce inrush current, supply sag and start-up noise.

Built-in
LP + CL

Locked-rotor protection

Limits current during a blockage, removes drive, then retries automatically at about five-second intervals.

Built-in
OVP

Over-voltage protection

Stops the fan when supply voltage exceeds the specified limit. Set the threshold for the application.

Built-in
CS

Constant-speed operation

Maintains rated RPM over a configured voltage window where airflow must remain predictable.

Built-in
FG

Tachometer output

Open-collector pulse output proportional to RPM for host monitoring and fan-fail detection.

Yellow lead
RD / RDB / LD

Status & life alarms

Running/stall logic and low-speed detection help the host identify a blocked or aging fan.

White / violet / brown

Cooling only when needed

Automatic and manual speed control.

TC

Temperature automatic control

An internal or remote NTC thermistor changes fan speed with temperature. It is useful where acoustic noise should follow the real thermal load, such as office, medical and compact electronic equipment.

Green lead · internal or external NTC · profile and set-points can be customized.

RC

Manual variable-resistor control

An external 10-100 kΩ potentiometer provides an end-user speed dial. Resistance changes the speed command and can be combined with soft-start and current limiting.

Orange lead · ideal for local adjustment and service access.

Design note

TC, RC, VC, CC and PWM speed-control functions can be supplied with SS soft-start, CL current-limit and CS constant-speed logic. Specify the full function stack on the inquiry instead of listing only one code.

External command interfaces

Connect to the control system you already use.

VC

DC voltage command

Speed follows a DC voltage command. 0-10 V is supported; 0-5 V is recommended for many control systems.

White lead
CC

4-20 mA current loop

Noise-resistant speed control for industrial equipment and long cable runs. Standard range: 4-20 mA.

White lead
PWM

Duty-cycle command

Digital speed control for MCU, server, UPS and inverter applications. Input range: 30 Hz-30 kHz; high level 3-10 V.

Blue lead

Integration reference

Wire colors and host-interface essentials.

Lead colorFunctionSystem integration note
Red / blackPower (+) / returnUse the model-rated 5 V, 12 V, 24 V or 48 V supply and share the required return reference.
YellowFG tachometerOpen-collector RPM pulse output. Use a host-side pull-up and common ground.
WhiteRD / VC / CCUsed for rotation detection, DC-voltage command or current-loop command depending on the selected model.
Violet / brownRDB / LDInverted rotation alarm or low-speed/life detection alarm; LD asserts below 70% of rated RPM.
Green / orange / blueTC / RC / PWMNTC thermistor, potentiometer or PWM speed command input.

FG, RD, RDB and LD are open-collector signals. Verify pull-up voltage, sink-current limits and shared-ground requirements against the final model datasheet.

Ordering checklist

Information to send with an inquiry.

  • Frame size, thickness and series
  • Rated voltage and acceptable voltage window
  • Target RPM, airflow and static pressure
  • Bearing type and expected operating life
  • Function code stack: SS, LP, FG, PWM and others
  • Control profile, set-points and signal threshold
  • Wire count, gauge, length and connector
  • Noise, IP rating and temperature requirements

Need a model-specific recommendation?

Our team can recommend the function stack, confirm timing and electrical thresholds, and prepare a model-specific datasheet for evaluation.

Request samples & datasheet

Function availability and electrical characteristics vary by series and final configuration.

Start with your cooling requirements.

Share the size, voltage, airflow, operating conditions and quantity.

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